Capabilities Built
for OEM Precision.
From tooling procurement through final assembly — FDI delivers vertically integrated manufacturing under one roof. Every capability engineered for repeatability, traceability, and scale.
Precision Tooling & Mold Procurement
We manage every aspect of tool design, build, and qualification — whether produced in-house or sourced through our vetted global network. Every mold is validated to FDI's exact specifications before production begins.
Up to 128-cavity configurations
Optimized design for your resin
Multi-material & metal insert molds
Existing mold qualification & refurb
In-House Capability
All molds undergo full T1 sampling, dimensional validation, and process capability studies before production approval.
Short-to-Medium Volume Injection Molding
Our fleet of servo-hydraulic presses delivers consistent, high-precision parts across a wide range of sizes and materials. From micro-components to large structural housings — we mold it all.
We operate 11 high-performance injection molding machines with clamping forces ranging from 33 to 243 tons. Our diverse fleet includes trusted American and Japanese platforms like Nissei and Cincinnati, allowing us to right-size your project for maximum efficiency.
- check_circleThermoplastic & engineered resins
- check_circleHot runner & cold runner systems
- check_circleInsert molding & overmolding
- check_circleScientific molding process control
Contract Manufacturing
Beyond injection molding, FDI operates as a full-service contract manufacturer — managing production programs end-to-end for OEM partners who need a single, accountable source.
Program Management
Dedicated project oversight from tooling approval through production release.
JIT Delivery
Kanban and blanket order programs with managed inventory and on-time delivery.
Turnkey Production
Molding, assembly, inspection, packaging — all under one roof, one PO.
Full Documentation
PPAP, CoC, lot traceability, and SPC reporting provided as standard.
Sub-Assembly & Final Assembly
Reduce your vendor count and logistics complexity. FDI provides complete assembly services in-house — from simple snap-fit operations to multi-component builds with integrated testing.
Mechanical Assembly
Snap fits, ultrasonic welding, heat staking, adhesive bonding, and press-fit operations.
Electromechanical Integration
Wire harnessing, PCB insertion, connector assembly, and functional testing.
Kitting & Packaging
Custom packaging, labeling, barcoding, and ship-ready palletization to your specs.
CNC Machining & Mold Making
Our in-house CNC department supports mold manufacturing, tool repair, fixture building, and prototype machining. Complex geometries handled with precision using Wire EDM, surface grinding, and oven baking operations.
- check_circleRapid tool repair & modification
- check_circlePrototype parts from solid stock
- check_circleCustom fixtures & jigs
Design & Engineering That Prevents Problems
Our engineering team works alongside your product development group to optimize designs for manufacturability, reduce cost, and accelerate time-to-market.
Design for Manufacturability (DFM)
Free DFM analysis with every quote. We identify potential issues — wall thickness, draft angles, gate locations, knit lines — before tooling begins.
Mold Flow Simulation
Advanced fill analysis ensures optimal gate placement, balanced runner systems, and predictable shrinkage — eliminating costly tool rework.
Material Selection
Expert resin recommendations based on your application's mechanical, thermal, chemical, and regulatory requirements. We process 100+ resins.
Prototyping & T1 Sampling
Rapid T1 sampling with optimized lead times. Full dimensional reports and material certifications included with every sample submission.
Tooling Conversion
Transfer and convert existing tooling from other suppliers. We qualify, refurbish, and optimize molds to run efficiently in our facility.
Automation Integration
Integrating robotics and automation into molding cells for improved cycle efficiency, part handling, and lights-out production capability.
Beyond Molding — Complete Solutions
We extend beyond core molding to provide secondary operations that reduce your supply chain complexity and total cost of ownership.
Pad Printing & Labeling
Multi-color pad printing, hot stamping, and permanent labeling for branding and regulatory marking.
Ultrasonic Welding
Precision bonding of thermoplastic parts without adhesives — hermetic seals for medical and industrial applications.
Heat Staking & Insertion
Thermal insertion of metal threaded inserts and heat staking for permanent fastening solutions.
Custom Packaging
ESD bags, blister packs, custom trays, and retail-ready packaging tailored to your distribution requirements.
Quality Inspection
CMM dimensional inspection, visual inspection, functional testing, and full PPAP documentation packages.
Inventory & Logistics
JIT and blanket order programs with managed inventory, Kanban replenishment, and direct-to-line delivery.
Tooling Maintenance
Protecting your tooling investment is critical to long-term production efficiency. Our dedicated maintenance team keeps your molds in peak condition.
Preventive Maintenance
Scheduled PM programs to prevent unplanned downtime.
Tool Cleaning
Thorough mold cleaning to prevent flash, residue buildup, and surface defects.
Mold Repairs
Fast turnaround on cavity damage, broken pins, and worn components.
Tool Storage
Controlled, tracked mold storage to protect tooling between production runs.
Tool Life Optimization
Analysis and modifications to extend mold life and reduce total cost.